Continuing on~,
So with the main gearbox cover on (with the United builders plate) a nice inspection/access port allows for occasional as-needed oiling without having to take off the cover.

Here you can see the bottom of the trucks with the gearbox covers on and paint out.

Here you can see the custom-built copper all-wheel wiper pickups on both sides for best conductivity. {Note; the wiper is set for the outer edge of the tire} and soldered into place.

Another electrical challenge was how do I connect the frame wires (pickups, motor & ash pan flicker) to the top box where the decoder rests.

The way I finally decided (it took 4 tries with connectors small enough) was to take an old 8-pin male connector and cut up in half and then half again and super glue 6 across and wire in a pattern that (if) the plug is reversed, nothing will blow. just not work is all.

For the boiler firebox site door flicker. Another 2-pin micro connector was added.

The top box shell received the custom-made glued 6 across female micro connectors (which was wired to match the bottom connectors.

Here is how the final connections lay with the frame and boiler together.

Yes, the only way once the top shell is on (with a little opening at the rear) tweezers are needed to connect/disconnect. This was the only way at the time I could figure out how to connect everything without having any wire connections visible through the windows.
Now the 1st rule of working with electronics is to be comfortable before you start.
Researching and understanding are key.
More later. Thanx Thom...
So with the main gearbox cover on (with the United builders plate) a nice inspection/access port allows for occasional as-needed oiling without having to take off the cover.
Here you can see the bottom of the trucks with the gearbox covers on and paint out.
Here you can see the custom-built copper all-wheel wiper pickups on both sides for best conductivity. {Note; the wiper is set for the outer edge of the tire} and soldered into place.
Another electrical challenge was how do I connect the frame wires (pickups, motor & ash pan flicker) to the top box where the decoder rests.
The way I finally decided (it took 4 tries with connectors small enough) was to take an old 8-pin male connector and cut up in half and then half again and super glue 6 across and wire in a pattern that (if) the plug is reversed, nothing will blow. just not work is all.
For the boiler firebox site door flicker. Another 2-pin micro connector was added.
The top box shell received the custom-made glued 6 across female micro connectors (which was wired to match the bottom connectors.
Here is how the final connections lay with the frame and boiler together.
Yes, the only way once the top shell is on (with a little opening at the rear) tweezers are needed to connect/disconnect. This was the only way at the time I could figure out how to connect everything without having any wire connections visible through the windows.
Now the 1st rule of working with electronics is to be comfortable before you start.

More later. Thanx Thom...
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