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Home   Forums   Events Calendar   Sponsors   Support the RRLine   Guestbook   FAQ     Register Active Topics | Active Polls | Resources | Members | Online Users | Live Chat | Avatar Legend | Search | Statistics Photo Album | File Lister | File Library [ Active Members: 6 | Anonymous Members: 1 | Guests: 238 ]  [ Total: 245 ]  [ Newest Member: Stuart W ]  All Forums  Model Railroad Forums  Model Railroad Construction  Harmony Junction Switching Layout Previous Page | Next Page  New Topic |    New Poll |   Reply to Topic |  Author Topic Page: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 of 16 Michael Hohn Fireman Posted - 11/20/2020 :  08:44:57 AM       Very neatly done, George. I don’t think you will have alignment issues with your engineering. Mike Country: USA | Posts: 7267 Dutchman Administrator Premium Member Posted - 11/20/2020 :  09:43:25 AM     That arrangement should allow for good alignment and electrical connection, George. Nicely designed! Bruce Country: USA | Posts: 33333 George D Moderator Premium Member Posted - 11/20/2020 :  10:26:31 AM     Thanks Mike nd Bruce. I picked up a lot of the alignment ideas from the internet. Thanks for your comments, Mike Goad. I have a life, you know, yard work, running errands, bike rides, naps... 4 months isn't bad. George Fly Army Country: USA | Posts: 16816 Tyson Rayles Moderator Premium Member Posted - 11/21/2020 :  09:54:40 AM     You should take a lesson from me on how to make good time on your layout. My layout is about 32 sq. ft. and after a mere 14 years I only have a couple sq. ft. to go! Country: USA | Posts: 13441 George D Moderator Premium Member Posted - 11/27/2020 :  5:02:15 PM     I've been messing with rerailer design and construction. When a train enters the layout from a cassette, I want to make sure all the cars are on the track. I've seen pictures of cassettes with rerailers, but had to work out the dimensions and shape I needed. I've cobbled one that works on my test cassette. The first problem was the thickness of the styrene. It was immediately apparent that I was going to need two layers, one between the ties and the top layer on the sides. The ties work out to be about 0.030” high, so I had to make the base layer out of that. The side pieces are 0.040”, which is just below the rail head of the code 70 rail, so that's the top layer piece. This is the working model. The center piece between the rail is two layers high, one 0.030” thick and one 0.040”. It sticks up above the rails slightly, but not enough to hit the Kadee glad arm. The glad arms on the test boxcar have been set to the correct height by the Kadee gauge. The final center piece will be shorter. Something new are the little angled pieces coming from the pins at the end of the cassette. Those are pieces of code 70 rail soldered into the pins. I used my resistance soldering unit for that. They make moving the pins in and out of the tubes very easy. A hidden design feature is the that pieces of styrene on the sides of the rerailer prevent the pins from coming all the way out. OK, it was dumb luck. I also had to design and make a rerailer for putting cars on the cassette. The design is based on a commercial one I have. I want to load the cars on to the end of the cassette. The one I have won't fit between the two connecting pieces on each side of the cassette. Additionally, I wanted the piece to fit down between the rails, the commercial one doesn't do that. This is made of 0.040” styrene and cut on my Cricut cutter. OK, the Cricut won't cut all the way through 0.040” styrene. It did the layout work by scribing all the cut lines on the styrene and it was a simple matter of snapping along those lines. The smaller cuts were worked with a #11 blade. George Fly Army Country: USA | Posts: 16816 BurleyJim Fireman Premium Member Posted - 11/27/2020 :  5:08:42 PM     Slick! Take the red pill Country: USA | Posts: 6195 Carl B Fireman Premium Member Posted - 11/27/2020 :  5:19:53 PM     Nifty! Country: USA | Posts: 4160 George D Moderator Premium Member Posted - 11/27/2020 :  8:03:52 PM     Thanks, Jim and Carl. George Fly Army Country: USA | Posts: 16816 Bernd Fireman Posted - 11/27/2020 :  9:02:16 PM       Great design work George. Bernd New York, Vermont & Northern Rwy. - Route of the Black Diamonds Country: USA | Posts: 3967 robert goslin Fireman Premium Member Posted - 11/28/2020 :  01:40:43 AM     Great progress George. I like your set up for aligning the cassettes, and the re-railer looks excellent. I have one of the commercial ones, and they sure do make life easier. Regards Rob My current build. http://railroad-line.com/forum/topic.asp?TOPIC_ID=53468 Country: Australia | Posts: 2827 George D Moderator Premium Member Posted - 11/28/2020 :  08:09:16 AM     Thanks Bernd and Robert. I plan to put low sides on the cassettes to prevent cars from falling off when moving them around. When they are in place, it will be difficult to fit my fingers around the cars to place them on the track. The rerailers will be the only way to load the cassettes. George Fly Army Country: USA | Posts: 16816 Michael Hohn Fireman Posted - 11/28/2020 :  08:27:15 AM       George, Smart thinking on the rerailers. I’m sure they will save you a lot of headaches. Mike Country: USA | Posts: 7267 Tyson Rayles Moderator Premium Member Posted - 11/28/2020 :  09:27:43 AM     Country: USA | Posts: 13441 Rick Administrator Premium Member Posted - 11/28/2020 :  10:13:29 AM     Very nice! Country: USA | Posts: 24363 Grubes Crew Chief Posted - 11/28/2020 :  11:23:39 AM     George, Just read this entire thread. Like others, I love watching your problem solving. Please keep posting. Dave Country: USA | Posts: 630 Page: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 of 16 Topic    New Topic |    New Poll |   Reply to Topic |  Previous Page | Next Page Jump To: Select Forum Railroad Line Administrative Forums       Forum News       Administrative Posts General Forums       WorkShops, Garage, Machines and Tools       The Tour Bus       The Arrival Track       RR-L Member Personal Websites       The Crew Lounge       The Classroom       Interchange Tracks       Rail Events       Reference & Research Model Railroad Forums       The Sn3 Branch       Mike Chambers' Craftsman's Corner       HOn30 and HOn3 Forum       Early Rail Forum       Dead Rail Forum       The On30 Line       Railroad Photography Forum       Small Scale Model Railroad Forum       Mid Scale Model Railroad Forum       Large Scale Model Railroad Forum       Logging, Mining, & Narrow minded       Model Railroad Construction       Micro & Mini Layouts       Layout Design / Operation Sig Forum       Startin' from Scratch       DCC, Computers and Electronics for Model Railroads Shop Talk       Vehicle and Non-Rail Transportation Modeling       The Steam Shop       The Roundhouse       Rolling Stock: the Car Shops       The Diesel Shop Company Store       Railroad-Line Swap Meet       New Product Announcements Fallen Flag Railroad Forums       Erie / Lackawanna Railroad Forum       Raritan River Railroad Forum Railroad Software Forums       Atlas Right Track Software       Railroad Line Software Library Model Railroad Club Forums       The Model Railroad Club Forum Sponsor Forums       Rusty Stumps Scale Models       KingMill Enterprises Railroad Line Weblinks       Badger Creek Lumber Co.       Central Missouri & Southern RR       Raritan River Railroad       Thor's All Gauge Page  -------------------- Home Active Topics Frequently Asked Questions Member Information Search Page Railroad Line Forums © 2000-2020 Railroad Line Co.
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